Product Description
Densen Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale
| Product Name | CHINAMFG customized CNC motor jaw shaft coupling, industrial equipment flexible coupling wholesale |
| DN mm | 12~160mm |
| Rated Torque | 25~25000 N·m |
| Allowable speed | 15300~1500 N·m |
| Material | 35CrMo/ZG270/45# steel/Aluminum alloy |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
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Company Information
HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:
1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Processing support
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Application:
FAQQ1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.
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Proper Installation and Alignment of a Motor Shaft Coupling
Proper installation and alignment of a motor shaft coupling are crucial to ensure smooth and efficient power transmission and to prevent premature wear or failure. Here are the steps to properly install and align a motor shaft coupling:
- Inspect the Coupling: Before installation, carefully inspect the coupling for any damage or defects. Ensure that it matches the specifications and requirements of the system.
- Clean and Prepare the Shaft Ends: Clean the shaft ends thoroughly to remove any dirt, debris, or old coupling remnants. Make sure the shaft ends are smooth and free from burrs or rough edges.
- Check Shaft Alignment: Ensure that the motor and driven equipment shafts are properly aligned before installing the coupling. Misalignment can cause premature failure of the coupling and connected components.
- Install Half-Couplings: For couplings with two halves, slide one half onto each shaft end. Ensure that the fit is snug but not too tight. Follow the manufacturer’s guidelines for any specific installation instructions.
- Use Lubrication (if applicable): Some couplings may require lubrication between the shaft and the coupling halves. Check the manufacturer’s recommendations and apply the appropriate lubricant if necessary.
- Align Coupling Halves: Align the coupling halves to ensure that they are concentric and parallel to each other. Use alignment tools like dial indicators or laser alignment systems for precise alignment.
- Tighten Fasteners: Securely tighten the fasteners (bolts or screws) that connect the two halves of the coupling. Follow the specified torque values provided by the manufacturer to avoid over-tightening or under-tightening.
- Perform a Run-Out Test: After installation, conduct a run-out test to check for any eccentricity or wobbling of the coupling. If significant run-out is observed, recheck the alignment and re-install if necessary.
- Balance the Assembly (if applicable): In some cases, additional balancing of the rotating assembly may be required to minimize vibration and ensure smooth operation.
- Perform a Trial Run: Before putting the system into full operation, conduct a trial run at a lower speed to check for any abnormalities or vibrations.
- Regular Maintenance: Periodically inspect and maintain the motor shaft coupling as part of routine maintenance. Check for signs of wear, misalignment, or damage and address any issues promptly.
Proper installation and alignment of a motor shaft coupling are essential for the long-term performance and reliability of the power transmission system. Following the manufacturer’s guidelines and using appropriate alignment tools are critical to achieving optimal coupling performance.
editor by CX 2024-05-09